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Impeller and Diffuser after Boriding

Impeller and Diffuser for Downhole Electro
Submersible Pump (ESP) after Boriding

Boriding, or Boronizing, is a thermo-chemical surface hardening process used to improve the life and performance of metal components. The process is used to strengthen resistance to corrosion and abrasive wear, decrease coefficient of friction, and, of course, greatly increase surface hardness.

The Boriding process involves the use of specially formulated boron-yielding material heated to temperatures between 1300 and 1830°F. Boron atoms diffuse into the substrate, forming very hard borides within the surface of the material.

Characteristics:

  • Very hard surface layer (1400-1900 HV)
  • Case depth: .0005”-.020”
  • Low coefficient of friction
  • Acid resistance
  • Erosion resistance
  • Abrasive wear, corrosion, and oxidation resistance

Applications:

  • Extrusion screws
  • Cutters and blades
  • Burners
  • Dies
  • Pump housings
  • Impellers
  • Diffusers
  • Wear rings
  • Threshing grates
  • Gate valves, ball valves, and other valve components
  • FCC catalyst equipment for the petroleum refining industry
  • Fillings
  • Downhole drilling tools for the oil & gas industry
  • Grain handling equipment
  • Tower internals (exchangers)
Ck 45 Carbon Steel 18Cr-9Ni Steel

The boron diffusion process consists of two separate reactions. The first reaction is a slow process between the boron and the material that produces a very hard, thin boride layer at the surface. The second reaction involves the diffusion of boron further into the substrate at a much quicker rate.

The boride layer formed at the surface can be that of either a one or two-phase formation. In ferrous materials, the one-phase formation consists of a single Fe2B layer, while the two-phase formation consists of an FeB layer in addition to the Fe2B layer.

FeB and Fe2B Layers:

Boron Diffusion Process
Diffusion and Fe2B Diffusion and Fe2B and FeB

The thickness of the boride layers varies with respect to temperature, treating time, and material. The FeB and Fe2B layers will typically have hardness readings of 1700 - 1900 HV and 1400 - 1600 HV respectively with a total depth .0005” - .020”. The FeB layer, while harder, is more brittle and more prone to fracture upon impact. IBC has developed the technology to produce a single phase Fe2B layer that is tougher and more resistant to impact.

Materials that generally can be borided include low and medium carbon steels, tool steels, stainless steels, Ni-base alloys, and tungsten carbide alloys. Boriding is typically used to improve abrasion resistance, corrosion resistance, wear resistance, oxidation resistance, and eliminate galling in the oil & gas, refinery, chemical extraction, automotive, agricultural, stamping, textile, extrusion, and injection molding industries. Examples of applications to which IBC boriding technology has been applied in the past include pumps, valves, and impellers. IBC has developed unique formulations and processes that allow us to produce Deep Case Boriding (DHB-DC) for extremely heavy abrasion and erosion resistance applications in the oil, mining, and agricultural industries.

Examples of Deep Case Boriding (DHB-DC) on Different Materials:

DHB-DC 8620 Steel

DHB-DC 8620 Steel

DHB-DC 4140 Steel

DHB-DC 4140 Steel

DHB-DC 420 Steel DHB-DC 1045 Steel
DHB-DC Niresist DHB-DC M4 Tool Steel

Erosion Testing: Borided 1020 Steel Plate vs. 1020 Steel Plate with Stellite 12

Erosion Testing - Borided 1020 Steel Plate Erosion Testing - 1020 Steel Plate with Stellite 12

Borided Plate after 5 Minutes of Grit Blast
at 90 PSI (1.00” from Target)

Stellite 12 after 5 Minutes of Grit Blast
at 90 PSI (1.00” from Target)

No Wear

Shows More Than 1” Deep Wear

Grit Size 20-30 Grit Size 20-30