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IBC Coatings
IBC Coating Technologies Inc.
902 Hendricks Dr.
Lebanon IN 46052
Tel: 1-765-482-9802
Fax: 1-765-482-9805

Ion Plasma Nitriding (DHIN)

Ion 25 - load capacity 500lbs
Ion 25 - load capacity 500lbs
Inside the Ion 25 chamber
Inside the Ion 25 chamber
Ion 100 - load capacity 6000lbs
Ion 100 - load capacity 6000lbs
All the paremeters of the process are controlled by a computer
All the paremeters of the process are controlled by a computer
Inside the Ion 50 chamber
Inside the Ion 50 chamber
Inside the Ion 50 chamber
Inside the Ion 50 chamber

Nitriding in pulse glowing discharge (Plasma Nitriding) is an efficient method to increase hardness and wear-resistance of metals and alloys. The basic technological advantage of this method is the low temperature at which the process is conducted (800-1200°F) resulting in very small dimensional deformations and distortions.

Plasma nitriding of items is characterized by their active participation in glow discharge, since they serve as cathodes. Compared to standard gas nitriding, plasma nitriding has the following advantages:

  • 3 to 5 times reduced duration of treatment
  • 50% less energy consumption
  • 50 to 100 times less working gas consumption
  • Less distortions because plasma nitriding is performed at lower temperature and under a vacuum
  • Higher surface, case, and core hardness
  • Excellent wear resistance – plasma nitriding process produces a compound zone that is dense, nonporous, very hard but not brittle, and has a low coefficient of friction
  • Reproducible results and better control compared to gas nitriding- the technological process of plasma nitriding is fully automated and computer controlled
  • Very good surface finish - no additional mechanical treatments are necessary
  • Necessity of activation of stainless steel is eliminated
  • Easy masking - surfaces which require selective treatment are easily masked with reusable, mechanical masking devices – 100% effective
  • Excellent hygiene and working conditions - the process is not toxic and abides by all modern requirements of environmental control
Items Type of material Temperature of plasma nitriding Width of nitrided layer Maximal microhardness HV 0,1
    °C °F mm in  
  • Gears
  • Crank shafts
  • Admission
  • Cams Screws
  • Guides Mandrels
  • and others
C45 540-570 1004-1058 .3-.4 .012-.016 450-600
20Cr4 540-570 1004-1058 .3-.5 .012-.020 450-600
41Cr4 530-540 986-1004 .2-.5 .008-.020 500-650
42CrMo 530-540 986-1004 .25-.5 .010-.020 600-850
X37CrMoW 520-550 968-1022 .25-.5 .010-.020 700-850
X37NiMo1 520-550 968-1022 .25-.5 .010-.020 600-850
20MnCr5 520-540 968-1004 .25-.5 .010-.020 650-750
38CrMo6 520-560 968-1040 .3-.6 .012-.024 600-850
38CrMoW 520-560 968-1040 .3-.5 .012-.020 850-1100
X31CrNiTi 560-580 1040-1076 .1-.2 .004-.008 800-1150
GG25 540-560 1004-1040 .15-.3 .006-.012 400-600
Molds for plastics and casting of nonferous metals and alloys 38CrAlMo6 520-560 968-1040 .2-.3 .008-.012 850-1200
56NiCrMoV 500-530 932-986 .15-.3 .006-.012 600-700
X30CrV 520-560 968-1040 .2-.3 .008-.012 900-1100
X37CrMoW 520-560 968-1040 .2-.3 .008-.012 900-1150
X32CrMoV 520-560 968-1040 .2-.3 .008-.012 900-1100
X38CrMoV 520-560 968-1040 .2-.3 .008-.012 900-1150
Dies & punches for metal forming X220Cr 500-520 932-968 .06-.15 .002-.006 900-1100
X155CrV 500-520 932-968 .06-.15 .002-.006 900-1100
X165CrMoV 500-520 932-968 .060-.16 .002-.006 900-1100
Milling and drilling tools and others S6-5-2 500-540 932-1004 .01-.05 .0004-.002 900-1100
S-10-4-3-10 500-540 932-1004 .01-.05 .0004-.002 900-1100